I continue with the assembly of the two LiFePo4 Lithium batteries by adding all the components, that connect and control the different parts of this setup. The assembly so far, indicates a slightly taller battery than expected; that forces me to enlarge the storage area access first. Now that I know that the battery boxes… Continue reading DIY Lithium Battery – 3
Category: Woodworking
Van Ceiling Panel – Part IV
In the previous video I was unsuccessful in attaching the ceiling panel with the 3M Dual Lock, velcro-type fastener. Today I have a different approach and use the van’s own hydraulic jack with an extension pole, to force the Dual Lock strips together. It is a slow process, where I follow each of the two… Continue reading Van Ceiling Panel – Part IV
DIY Lithium Battery – 2b
This is one of a series of articles, describing my journey of assembling and installing Lithium battery cells, as part of my van conversion. I will likely make mistakes and may not even reach my goal of a cheap, yet large Lithium battery bank.This is the continuation of Part Two of my journey. Top Balancing… Continue reading DIY Lithium Battery – 2b
Van Ceiling Panel – Part III
I continue where I left off in the previous article Van Ceiling Panel Part II. As a reminder, I use an automotive tweed protected against daily wear and UV, very similar in color and texture as the front seats of the van. Before I can install the ceiling panel, I still have to finish and… Continue reading Van Ceiling Panel – Part III
Insulate, Cabinet & Wiring
Several smaller jobs this week. I insulate around the side window and permanently install the Tweed Fabric surrounds. Then permanently install the cabinet underneath and pull some wires for a future outlet and some lights. The main job was to connect the gray water valve’s wiring to the 12V circuit and install a ON/OFF switch… Continue reading Insulate, Cabinet & Wiring
Van Ceiling Panel – Part II
I continue where I left off in the previous article Van Ceiling Panel Part I. As a reminder, I use an automotive tweed protected against daily wear and UV, very similar in color and texture as the front seats of the van. In this video, I start by gluing the edges of the fabric to… Continue reading Van Ceiling Panel – Part II
Van Ceiling Panel – Part I
Much of the ceiling has been covered by 1in – 1-1/2in insulation and it’s time to cover it up. I plan to use a 4′ x 8′ (~120cm x ~240cm) sheet of 3/16″ (~5mm) thick plywood covered with an automotive tweed fabric, which I also use on some of the walls and around the windows… Continue reading Van Ceiling Panel – Part I
Building A DIY Lithium Battery
With the Van Build coming to an end, several important projects need some attention. Today I’ll start working on the battery bank of my solar system. Originally, and that was at the beginning of the van build, I installed two 6V Golf cart batteries. This netted me only ~100Ah at 12V nominal. Sufficient for only… Continue reading Building A DIY Lithium Battery
Gray Water Tank
After fitting and testing the gray water tank, I do the final installation. I also add a vent pipe, close an unused opening and add a 12V valve to the dump line.
Window Sill & Cover
Still have a small piece of window, next to the storage closet that needs to be finished. I’ll install a window frame/sill made from Hard Maple and add a plywood cover around it. Later I will use an automotive tweed to finish it. The corners of the frame are made differently than those of the… Continue reading Window Sill & Cover